USA Lab Spray Dryer Mini

Reference: USA-SD-M

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| USA Lab The USA Lab Spray Dryer is a versatile instrument designed to convert aqueous solutions and suspensions directly into uniform micro-powders. By eliminating the need for filtering, concentrating, or crushing materials before drying, it streamlines…

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USA Lab Spray Dryer Mini | USA Lab

The USA Lab Spray Dryer is a versatile instrument designed to convert aqueous solutions and suspensions directly into uniform micro-powders. By eliminating the need for filtering, concentrating, or crushing materials before drying, it streamlines laboratory workflows and increases efficiency.

Spray drying is achieved by dissolving, emulsifying, or dispersing the core substance in a carrier solution, then atomizing it into fine droplets. These are rapidly dried in a heated air stream, producing solid particles that are separated and collected with a cyclone system. With a pneumatic atomization spray system, this unit ensures fine particle formation and reliable performance.

Ideal for research and small-scale production, the spray dryer is widely used in pharmaceuticals, food and beverages, dairy, dyes, pigments, and chemical applications where precise particle size and uniformity are critical. The system is built with 316L stainless steel contact components, borosilicate glass, and PTFE seals for durability and chemical resistance, while its Siemens PLC control system and 7-inch touchscreen make operation simple and intuitive.

Fast Drying Smart Control Automatic Nozzle Cleaning Uniform Micro-Powders
Rapid Drying: Average drying time of just 1–1.5 seconds for efficient processing.
Temperature Control: Adjustable inlet (30–250°C) and outlet (30–120°C) temperatures with ±1°C accuracy.
Broad Applicability: Handles emulsions, suspensions, and aqueous solutions with ease.

Why this Spray Dryer?

  • Efficient Drying Process – Converts aqueous solutions and suspensions directly into fine, uniform powders in as little as 1–1.5 seconds.
  • Versatile Applications – Ideal for pharmaceuticals, food, beverages, dairy, dyes, and chemical industries requiring precise particle size and consistency.
  • Smart Operation – Siemens PLC with a 7-inch touchscreen, precise PID temperature control, and programmable settings for repeatable results.
  • Reliable Design – Built with 316L stainless steel, borosilicate glass, and PTFE seals, ensuring durability, chemical resistance, and long-term use.
  • Low-Maintenance Performance – Equipped with an automatic nozzle cleaning system to prevent clogs and maintain continuous operation.

Technical Specifications

Model USA-SD-MINI
Power consumption 3.6KW | 16.4A | NEMA 6-20 plug
Voltage 220V 60HZ
Evaporation capacity 2000ml/h @ 70% Yield Maximum
Dry air flow 1.5" x 1.5" x 3"
Fan power 220V @ 400W | Variable Flow
Inlet air temperature 30-250℃ ±1℃
Outlet temperature 30-120℃ ±1℃
Heating capacity 3.0KW
Heating control PT-100 Sensor | PID | ±1℃
Air compressor 250W | MAX 4.2m3/H | 29 - 116 psi
Spray system Pneumatic Atomization
Average drying time 1.0-1.5s
Automatic unblocking function Automatic nozzle clearing with adjustable frequency
Control System Siemens S7-200smartPLC w/ 7 inch touch screen
Glass components 3.3 Borosilicate glass
Nozzle/heater/cyclone separator 316L stainless steel
Seals PTFE
Product feed pipe Silicone Rubber
Exhaust pipe Polyurethane
Dimensions 650×570×900mm | 25.6 x 22.5 x 35.43"
Weight 60KG | 132lbs
Manual *Click me* 
Air Compressor Not Included - 2.4 CFM Minimum - Required for operation

FAQ

Can this spray dryer handle organic solvents?

No — this unit is designed for aqueous solutions and suspensions only. For organic solvents, an inert loop spray dryer is required to ensure safe, explosion-proof operation

What types of applications is it best suited for?

The spray dryer is ideal for pharmaceuticals, food and beverage, dairy, chemicals, pigments, and academic research, where converting liquid samples into uniform powders is essential

Does it come with an air compressor?

No — an air compressor is required but not included. The unit is compatible with compressors up to 250W | 4.2 m³/h | 29–116 psi.

How long does the drying process take?

Average drying time is only 1–1.5 seconds, allowing for rapid conversion of liquid samples into uniform powders.

All items are carefully packaged to ensure safe delivery. In the rare event that your item arrives damaged, please notify us within 3 days of receipt. We will promptly provide a replacement or issue a refund.

Please note that any damage occurring after delivery is not covered under warranty. We appreciate your understanding and your trust in our products.

Specifications

Current3.6KW / 16.4A
Voltage220V, 60HZ
Evaporation capacity2000ml/h
Dry air flow70m3/h(MAX 600m3/h, 1000Pa
Fan power400 W
Inlet air temperature30-250℃ ±1℃
Heating capacity3 KW
Heating controlPT-100 Sensor/PID/±1℃
Average drying time1.0-1.5s
Dimensions650×570×900mm | 25.6 x 22.5 x 35.43"
Weight60KG | 132lbs
Warranty Term1 Year

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